7 live sites 412 days without a lost-time incident 186,000 t of steel erected since 1979 Tender desk open — reply within 48 h ISO 9001 · 14001 · 45001

← Project register / CIB-2291 / Logistics

Ridgeway
Logistics Hub.

A 54,000 m² cross-dock distribution centre beside the A1(M) — 96 dock doors, 18 m to haunch and an FM2 floor for very-narrow-aisle racking. Designed, fabricated and built by Corran in 38 weeks.

Client
Northgate Logistics
Location
Doncaster, S. Yorkshire
Floor area
54,000m²
Structural steel
3,200t
Clear height
18m to haunch
Dock doors
96+ 8 level-access
Programme
38weeks
Contract
Design & build £46M
North elevation · 1:500 Long north elevation of the distribution centre with dock doors and offices

The brief

Live before peak season — no excuses.

Northgate needed the building operational for the November peak. That left 38 weeks from a muddy greenfield to a commissioned, racking-ready shed — including a 1.2 km diverted watercourse and a new roundabout on the access road.

We fixed the price at stage 2, ordered steel in week 3 and started fabrication before planning conditions were discharged, carrying the risk ourselves. Frame and roof ran in two parallel crews from opposite gable ends, meeting at gridline 24.

Our scope

  • Full design: architecture, structure, drainage, M&E
  • 3,200 t steel fabricated in our Teesside shop
  • 54,000 m² FM2 floor laid in 11 pours, laser-screeded
  • Two-storey office block and 300-space car park
  • Yard, gatehouse, sprinkler tank and pump house
Massing · phase 1 + 2 Axonometric massing of the hub and its future phase

Programme

38 weeks, as built.

Planned against actual, week by week. Steel topped out in week 17, weathertight in week 24 and keys handed over in week 37 — nine days ahead.

Enabling & earthworks6 wk
Piling & foundations8 wk
Steel frame erection9 wkMilestone: topped out week 17
Roof & cladding12 wkMilestone: weathertight week 24
FM2 slab — 11 pours11 wk
Docks, doors & levellers8 wk
Offices & M&E15 wk
Yard & external works11 wk
Commissioning & handover4 wkMilestone: handover week 37
Activity durationMilestoneContract handover W38
Section A–A · 1:200 Cross-section through the warehouse and office block
Ground floor · 1:1000 Ground-floor plan with dock zones and offices

Outcome

9days early handover
0reportable incidents in 612,000 h
98%site waste diverted from landfill
1.4m³/h·m² air permeability at 50 Pa

“We started picking orders on the Monday after handover. The floor was flat enough that the VNA trucks ran at full speed from day one.”

Martin Elstob · Property Director, Northgate Logistics
Next project · CIB-2244 Halvern Foods Plant, Hull